Module 1: Define Phase

• Introduction to Six Sigma and Lean principles.
• History and evolution of Six Sigma methodologies.
• Selecting projects and developing a project charter.
• Identifying Critical to Quality (CTQ) factors.
• Understanding basic metrics: DPU, DPMO, FTY, RTY, and cycle time.

Module 2: Measure Phase

• Defining and mapping processes using tools like SIPOC and Value Stream Maps.
• Conducting Cause & Effect analysis with Fishbone Diagrams.
• Performing Failure Modes & Effects Analysis (FMEA) to identify potential risks.
• Analyzing measurement systems for precision and accuracy.
• Conducting process capability analysis to evaluate performance.

Module 3: Control Phase

• Utilizing Lean tools such as 5S, Kanban, and Poka-Yoke for process improvement.
• Implementing Statistical Process Control (SPC) with control charts.
• Developing and executing control plans to maintain improvements.
• Conducting cost-benefit analyses to ensure long-term sustainability.